What Is Custom Fabrication

Custom Material, Inc is an iterative process of bringing to life an idea for a brand, building or space. Using a variety of materials and techniques, fabrication specialists can create unique products that speak to the aesthetics, values or message of your brand.

Fabrication is a broad term that encompasses several processes including custom metal fabrication, plastics fabrication and more. In general, it involves taking flat sheet metal and making it conform to a specific shape. The pliable material is transformed through cutting, stamping, shaping, bending and welding. This allows brands and institutions to bring to life completely original ideas that could not be achieved with off-the-shelf products.

The process of custom fabrication is a specialized one, and it requires collaboration between the brand and fabrication shop to ensure that the final product meets the needs of the end-use. The first step is the design phase, where the project's goal and specifications are established through computer-aided design (CAD) software. This stage can take many forms, from sketches and mood boards to block or basic 3D models. Throughout this process, the brand and fabricator ensure that budget and timeline are in line with the product's desired functionality and appearance.

Once the final design is settled upon, the team moves onto the manufacturing phase. The three primary functions of custom fabrication are cutting, forming and assembly. Using a combination of shears, laser, waterjet and plasma cutters, the team cuts the metal into the correct sizes for the final product. This is a critical part of the process, as precise cuts allow for a more durable and consistent end-product.

Forming and bending are the next steps in the process, where the metal is shaped into its final state. This is done through a series of progressive steps, each of which utilizes different machines and methods to accomplish the required results. Depending on the application, the type of metal may also be chosen at this point - for example, if a product is to be exposed to salt and moisture, then stainless steel might be a better choice than plain steel to help with durability and longevity.

Finally, the last stage of custom fabrication is assembling the parts to form the finished product. This is often performed by hand, but may also involve machines such as press brakes and panel benders. This step is the key to ensuring that all the parts fit together and that they are structurally sound before the product is delivered to the client.